Implementation of controllers in a demonstration-scale solar membrane distillation plant

Authors

DOI:

https://doi.org/10.17979/ja-cea.2026.47.13776

Keywords:

Process control, Optimal control and operation of water resources systems, Instrumentation and control systems, Control of renewable energy resources, Solar Thermal Desalination

Abstract

Membrane distillation is a promising alternative for the treatment and concentration of brine from reverse osmosis processes, thus helping to improve the sustainability of desalination technologies.
To ensure the stable and efficient operation of this type of plants, it is essential to implement appropriate control strategies in place to regulate the main operating variables.
This paper presents the integration of PID controllers into a demonstration-scale membrane distillation plant located at the Agroconnect facility of the University of Almería (SE of Spain), which is powered by solar thermal energy.
Specifically, it addresses the development and implementation of control strategies for regulating flow rate and temperature, using recently published controllers adapted to the dynamic characteristics of the plant.
The proposed solution has improved the operational stability, facilitated real-time monitoring and provided a flexible and scalable infrastructure for future advanced control strategies.

References

Ahmad, N., Baddour, R. E., 2014. A review of sources, effects, disposal methods, and regulations of brine into marine environments. Ocean & coastal management 87, 1–7.

Andrés-Mañas, J. A., Requena, I., Zaragoza, G., 2022. Characterization of the use of vacuum enhancement in commercial pilot-scale air gap membrane distillation modules with different designs. Desalination 528, 115490.

Andrés-Mañas, J. A., Ruiz-Aguirre, A., Acién, F., Zaragoza, G., 2020. Performance increase of membrane distillation pilot scale modules operating in vacuum-enhanced air-gap configuration. Desalination 475, 114202.

Andrés-Mañas, J., Gil, J. D., Sánchez-Molina, J., Berenguel, M., Zaragoza, G., 2025. Operation, control and assessment of a full-scale membrane distillation unit for treating desalination brine in the context of greenhouse production. Journal of Cleaner Production 503, 145186.

Åström, K., Hägglund, T., 2006. Advanced PID Control. ISA - The Instrumentation, Systems and Automation Society.

Fane, A. T., 2018. A grand challenge for membrane desalination: More water, less carbon. Desalination 426, 155–163.

Gil, J. D., González, R. A., Sánchez-Molina, J., Berenguel, M., Rodríguez, F., 2024. Reverse osmosis desalination for greenhouse irrigation: Experimental characterization and economic evaluation based on energy hubs. Desalination 574, 117281.

Gil, J. D., Roca, L., Ruiz-Aguirre, A., Zaragoza, G., Berenguel, M., 2018. Optimal operation of a solar membrane distillation pilot plant via nonlinear model predictive control. Computers & Chemical Engineering 109, 151–165.

Lienhard, J. H., Thiel, G. P., Warsinger, D. M., Banchik, L. D., 2016. Low carbon desalination: status and research, development, and demonstration needs, report of a workshop conducted at the massachusetts institute of technology in association with the global clean water desalination alliance.

Morgante, C., Herrero-Gonzalez, M., Lopez, J., Imholze, J., Boffa, V., Ibañez, R., Cortina, J., 2026. A global outlook of the desalination industry and state-of-the-art technologies for brine valorisation. Desalination 621, 119718.

Poyatos-Bakker, A.-R., Roa, A., Roca, L., Ardila, P., Gil, J. D., 09 2025. Scada basado en software abierto para planta demostrativa de desalación. Jornadas de Automática.

Qasim, M., Badrelzaman, M., Darwish, N. N., Darwish, N. A., Hilal, N., 2019. Reverse osmosis desalination: A state-of-the-art review. Desalination 459, 59–104.

Sánchez, P. S., Vergel, J. D. G., Mañas, J. A. A., Zaragoza, G., Molina, J. A. S., Berenguel, M., 2024. Puesta en funcionamiento, control regulatorio y modelado de métricas de rendimiento de un sistema de destilación por membranas a escala comercial. Jornadas de Automática (45).

Sundström, E., Bauer, M., Guzmán, J. L., Hägglund, T., Soltesz, K., 2026. A practical guide to pid controller implementation.

Swaminathan, J., et al., 2018. Design and operation of membrane distillation with feed recirculation for high recovery brine concentration. Desalination 445, 51–62.

Tong, T., Elimelech, M., 2016. The global rise of zero liquid discharge for wastewater management: drivers, technologies, and future directions. Environmental science & technology 50 (13), 6846–6855.

Viader, G., Casal, O., Lefevre, B., de Arespacochaga, N., Echevarría, C., López, J., Valderrama, C., Cortina, J., 2021. Integration of membrane distillation as volume reduction technology for in-land desalination brines management: Pre-treatments and scaling limitations. Journal of environmental management 289, 112549

Downloads

Published

2026-09-01

Issue

Section

Ingeniería de Control